K03 Scale Factor

Definition

Corrects flowmeter readings that are proportionally higher or lower than actual flow. K03 multiplies the measured flow by a fixed factor. Default: 1.0.

Parameters K02 (Correction Mode), K03 (Scale Factor), and K04 (Offset Flow) allow adjustment of flowmeter reading deviations.

$$\text{Corrected Instantaneous Flow} = K_{03} \times \text{Measured Instantaneous Flow} - K_{04}$$

Calibration Examples (Click to Expand)

1. Error Caused by Liquid Density

Example – 50% Sulfuric Acid Assume the liquid is sulfuric acid with a specific gravity of 1.4. Actual measured weight: 26 tons. The flow meter displays 20,004 L. Converted weight: 20,004 × 1.4 = 28,005.6 kg (≈ 28 tons) → the reading is higher than the actual value.

Step 1: Adjust the K03 scale factor

$K_{03} = \frac{\text{Actual Weight}}{\text{Flow Meter Displayed Weight}}$ = $\frac{26\ \text{tons}}{28\ \text{tons}} \approx 0.928$

Set K03 = 0.928, then the flow meter–calculated weight ≈ 25.98 tons, close to the true value.

Step 2 – Fine adjustment using K04:

• After adjusting K03, readings may be accurate at high flow, but small deviations can remain at low flow or when the pump starts.

• Adjust K04 to compensate for fixed offset errors. For example：

• If readings consistently exceed the true value by 0.1 ton, set K04 = 0.1, and the system will automatically subtract this from the calculated weight.

• If readings consistently fall short of the true value by 0.1 ton, set K04 = - 0.1, and the system will automatically add this value to the calculated weight.

2. Error Caused by Analog Output

Example The user is using the analog output and finds that the receiving device (e.g., PLC) does not match the value shown on the flow meter.

The meter display shows 0 (no flow in the pipe), but the output current is 4.1 mA instead of the standard 4.0 mA. After conversion at the receiving end, this results in an incorrect flow reading of 0.98 L/min (zero offset).

Step 1: Use Simulation Mode to Check for Scaling Error

If the displayed flow value appears incorrect (for example, a flow reading when no liquid is present), first use Simulation Mode to verify whether a scaling error exists. Refer to the Simulation Mode section for detailed operation.

Enable F02 Simulation Mode, then go to E06 and enable the analog output content (recommended: Flow Rate). Next, enter F01 to set the simulated flow value and observe the reading on the receiving device.

For example, when the simulated value is set to 60 L/min but the receiving end shows 58.41 L/min, this indicates an overall scaling error (reading too low).

After testing with Simulation Mode, it can be confirmed that the issue is not only a zero offset, but also an output scaling error.

Adjust the K03 scale factor

$K_{03} = \frac{\text{Actual Weight}}{\text{Flow Meter Displayed Weight}}$ = $\frac{26\ \text{tons}}{28\ \text{tons}} \approx 0.928$

Set the K03 value to 1.027. After this adjustment, the flowmeter’s converted reading shows a weight of approximately 58.42, approaching the true value of 60.

Step 2: Eliminate the Remaining Fixed Offset (Zero Point Shift)

After adjusting K03, the readings are accurate at high flow rates, but small deviations may still occur at low flow rates or when the pump starts at a fixed flow. To correct this fixed offset error, you can fine-tune the K04 value.

Adjusting K04 to Correct Flow Values

For example, after the user exits simulation mode and the flow returns to zero, if the receiving end still shows a reading of 0.98, set K04 to +0.98. The system will automatically subtract this value from the calculation, effectively zeroing the meter’s reading.

Notes

1. Z05 cannot be set to a negative value.

2. To measure reverse flow, enable the feature in A17 (Reverse Flow).

3. Executing this function will automatically update the Z05 Scale Factor setting.

Operation Procedure

Button Functions (Click to Expand)

The main unit has four buttons. The bottom line (Line 3) of the LCD displays the current function of each button. Under normal operation, the button functions are as follows:

• Blue Button - Leftmost button: Return, exit, or save settings.

Gray Arrow Buttons:

• Left Gray Button: Page up, increase value, or select item

• Right Gray Button: Page down, decrease value, or select item

• Orange Button: Rightmost button: Enter settings, edit, or confirm selection

Do not hold buttons for extended periods to avoid damage.

Button functions may change depending on the operation context to improve usability or prevent accidental presses.

Calibration Offset Function (Click to Expand)

Used to correct flowmeter reading deviations.

Related Parameters: K02: Calibration Scheme, K03: Scale Factor, K04: Offset Flow

K02 Calibration Scheme SelectionCurrently only Simple Mode is available. No adjustment is required.K03 Scale Factor SettingK03 Scale Factor Setting Steps• From the main screen(green backlight), press Orange Button(Setup) to enter settings (orange backlight).• Use Gray Arrow Buttons to select K. Calibration, press Orange Button(Enter).• Use Gray Arrow Buttons to select K03 Scale Factor, press Orange Button(Enter).• Use Gray Arrow Buttons to choose the digit to adjust(highlighted in dark gray).• Press Orange Button(Edit) to enter adjustment mode.• Adjust digits: Left Gray Button to increase, Right Gray Button to decrease.• Press Orange Button(Set) to confirm each digit; repeat for other digits as needed.• After all digits are set, press Blue Button(Save).Confirm by pressing Orange Button(Save) (or Blue Button(NOT) to cancel).• Press Blue Button(ESC) to return to the main screen(green backlight).K04 Flow Offset SettingK04 Manual Offset Setting Steps• From the main screen(green backlight), press Orange Button(Setup) to enter settings (orange backlight).• Use Gray Arrow Buttons to select K. Calibration, press Orange Button(Enter).• Use Gray Arrow Buttons to select K04 Manual Offset, press Orange Button(Enter).• Use Gray Arrow Buttons to choose the digit to adjust(highlighted in dark gray).• Press Orange Button(Edit) to enter adjustment mode.• Adjust digits: Left Gray Button to increase, Right Gray Button to decrease.• Press Orange Button(Set) to confirm each digit; repeat for other digits as needed.• After all digits are set, press Blue Button(Save).Confirm by pressing Orange Button(Save) (or Blue Button(NOT) to cancel).• Press Blue Button(ESC) to return to the main screen(green backlight).Calibrate VerificationVerify whether the calibration result meets expectations by checking if the calibrated flow value matches the target value. If not, readjust K03 (Scale Factor) or K04 (Flow Offset) and repeat steps 2–4.The system automatically calculates the calibrated instantaneous flow using the formula:

K03 Options, RS485 Values, Read/Write Commands, and Formats

Parameter Input Range	Corresponding Values	RS-485 Value
Custom	1.0	-
Minimum	0.001	-
Maximum	1000	-

Refer to the Read/Write Memory List for the Modbus command format. This parameter uses the Int16 data format.